FTTH Cable Production Line – State-of-the-art Manufacturing System
Have you realized that modern light-transmitting wire networks can operate at velocities of up to 190 meters per minute? Such remarkable performance stems from sophisticated manufacturing solutions designed for rapid output.
Such setups are developed to manage multiple wire variants, such as drop cables and compact buffered wires. The streamlined form factor, commonly less than twenty-six meters, renders them perfect for state-of-the-art factories.
Incorporation into smart factory systems secures uninterrupted functioning. Via MES/ERP connectivity, these fiber secondary coating line assembly lines deliver unparalleled exactness and performance. This makes them a top choice for companies aiming to stay ahead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Productive manufacturing setups are key to addressing the increasing requirement for steadfast connections. These systems aim to manufacture premium light-transmitting wires that energize today’s connectivity grids. By leveraging modern innovations, they ensure accuracy and speed in all phases of the manufacturing process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. These cables consist of naked fibers secured with metal or fiber-reinforced polymer, encased in shielding casings. The result is a durable and efficient solution for fast digital connectivity.
It supports multiple compounds, such as PVC, LSZH, and PE resins. Such adaptability guarantees it accommodates varied market demands. Furthermore, the four-head fiber discharge system provides accurate strain regulation, ensuring precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its exactness and productivity. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system integrates accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. It secures consistent quality across every fiber cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Integration | Live process supervision |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Key Gains from Our FTTH Production Line
Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| ≤0.02dB/km Loss | Top operational efficacy |
| Optimal Operator Work Level | User-friendly setup |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.