Intermittent Bonded Ribbon Production Line For Sale
With a listed operating speed of 600 m/min, this machinery offers substantial capacity for optical-fiber production. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.
Begin by examining the stated equipment configuration, then ask the supplier for pricing, installation requirements, and project-specific alternatives. Doing so can clarify which specifications and options are relevant to your facility and production objectives.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Consider the product listing a preliminary information source, and confirm up-to-date specifications and commercial terms with the supplier. A detailed quotation request can help advance your equipment evaluation.
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Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Ask the supplier to clarify costs, installation arrangements, and requirements unique to your project.
- The supplier provides a business address in Songjiang District, Shanghai.
Overview Of The Intermittent Bonded Ribbon Production Line
The manufacturer identifies this machinery as suitable for 12- and 16-fiber rollable IBR formats. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
Two fiber-count options are supported by the configuration for manufacturing rollable ribbons. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Adhesive Bonding Allows Flexible Fiber Configurations
According to examples in the patent, fibers are arranged in adjacent subunits with adhesive connections applied periodically. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.
These intermittent adhesive connections allow the assembly to change from a relatively flat configuration into rolled, curled, or folded forms. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Adaptable handling when the ribbon takes different shapes.
Uses In Optical Fiber Cable Manufacturing
Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
Compact Cable Designs And High Fiber Density
For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design characteristic | Potential use | Buyer consideration |
|---|---|---|
| Planar fiber arrangement | Mass fusion splicing | Verify the needs of your splicing process |
| Ribbon configuration that folds or rolls | Compact cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Planning material-handling operations | Align reel capacities with operating needs |
Production Line Specifications And Performance
Compare the equipment’s published performance figures with your manufacturing requirements before requesting a quotation. Installation preparations should also account for suitable reels and the utilities available at the production site.
Production Speed, Fiber Diameter, And Attenuation
The stated construction speed is 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Ask the supplier to verify the testing conditions and achievable results.
Compatibility With Payoff And Take-Up Reels
Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Facility Utilities And Operating Environment
The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Technical specification | Published requirement | Installation planning note |
|---|---|---|
| Reels for fiber payoff | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Check reel compatibility and maximum weight |
| Reel used for take-up | T-type reel: Φ410 × Φ50.8 × 391 mm, alternatively a fiber-optic reel | Confirm compatibility with your selected format |
| Electrical and environmental requirements | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Prepare a dry, clean, draft-free operating area |
| Gas utility supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Fiber Payoff And Gathering Equipment
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The payoff assembly holds 16 spools and provides traversing along with separately adjustable tension settings. The permitted weight for an individual spool is up to 10 kg. The technical details list 0.4 to 2 N tension with ±0.02 N accuracy, together with a 550 W motor. Because a separate overview states 40 to 150 g with ±2 g accuracy, ask the manufacturer to clarify the correct values for your intended setup.
Fiber Guiding, Break Detection, And Electrostatic Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. A break-detection system and alarms notify operators when problems occur. Safe handling is supported by protective guards and a pneumatic clamping mechanism. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Equipment component | Listed detail | Purpose |
|---|---|---|
| Fiber payoff assembly | 16 spools with a maximum of 10 kg each | Supplies fibers using traversing |
| Motor and tension system | Tension of 0.4 to 2 N, accuracy ±0.02 N; motor rated 550 W | Supports regulated payoff of fibers |
| Fiber guidance and safety features | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Directs fibers and supports safe handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Helps reduce dust near fiber routes |
Precision Molding And Intermittent Adhesive Dispensing
The ribbon-forming platform allows operators to control the mold position and placement of adhesive. Available adjustments help configure the process for each required ribbon format.
Ribbon Formation Using An Adjustable IBR Mold Platform
Ribbon formation uses three mold assemblies, each capable of holding up to five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Precision valve groups mounted on sliding tables allow fine positioning and accurate application of adhesive dots.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
The 12-fiber configuration employs a 5+5+1 valve arrangement. The 16-fiber format is produced using a 5+5+5 valve layout. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. The process calls for a specialized adhesive suitable for both coating and curing.
| Process setting | Format With 12 Fibers | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold adjustment | Adjustment range of 0 to 15 mm | Adjustment range of 0 to 15 mm |
| Temperature of the mold base | Temperature range of 20°C to 60°C | 20°C to 60°C operating range |
Curing Bonded Fiber Ribbons With UV-LED Technology
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.
Initial Pre-Curing And Main Curing Operations
Pre-curing is handled by three specialized 800 W LED-UV ovens. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. Adjustable shutters reduce potential UV leakage and nitrogen loss. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. The system additionally switches nitrogen on when starting and off when shutting down. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Discuss how the operating settings may change depending on the adhesive and materials selected.
Visual Monitoring, Capstan, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. The published operating settings also offer buyers useful criteria for comparing equipment against their cable production requirements.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
A microscope and camera provide enlarged images in real time. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. By examining the optical fiber ribbon during production, operators can detect potential issues ahead of winding.
Servo-Driven Traction And Precision Take-Up
A 1 kW AC servo motor powers the capstan’s Φ190 mm traction wheel. The listed measurement accuracy exceeds 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. Together, these settings support controlled movement and handling of the fiber ribbon.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. The servo-driven take-up and traversing assemblies support uniform positioning during winding. The cable pitch setting allows continuous adjustment from 1 to 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Confirm that the operating conditions and settings are suitable for your target cable design with the supplier.
Electrical Controls And Production Monitoring
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
Operating The Production Line Through PLC And Touchscreen Controls
The ribbon production line uses Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch Siemens touchscreen interface. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.
Process Settings, Warning Alarms, And Preset-Length Shutdowns
Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Verify the available controls and configuration requirements with the supplier before purchasing.
| Control feature | Listed detail | Practical function |
|---|---|---|
| PLC and display | Siemens S7-1200/S7-1500; 10.4-inch touchscreen | Adjust and review operating information |
| Electrical components | Schneider Electric low-voltage switchgear | Provides support for system control |
| Equipment monitoring and shutdown control | Lamp, oven, runtime, and meter information with preset length | Track operating conditions and initiate machine stopping or slowing |
Ribbon Quality, Material Selection, And Process Compatibility
The selected adhesive influences coating uniformity and the quality of the finished ribbon. The manufacturer calls for a specialized adhesive intended for the machine’s coating and curing process instead of an ordinary multipurpose product.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Adhesive flow to each dispensing point is managed using precision pressure-control valves. The specified air pressure is adjustable, with a required minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Discuss the material’s expected performance across your planned application and run duration. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Prepare the installation area and necessary utility connections before arranging equipment setup. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. Provide nitrogen at 7 bar and 99.99% purity, along with compressed air at 6 bar.
The equipment package does not include connecting cables or cable trays. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Operating Manuals, Drawings, And Maintenance Information
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Operating and instruction manuals together with the overall equipment layout drawing
- Electrical schematics, wiring diagrams, and drawings for installation and maintenance
- Purchased-component instructions and a wear-parts list to support service preparation
These documents help maintenance and production teams prepare for initial startup and regular equipment care.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Assess the stated capabilities against your planned range of products, throughput requirements, and projected cable orders.
Verify take-up reel compatibility before placing an equipment order. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Check that these specifications suit your production facility and material-handling operations.
The compatibility of payoff spools should be reviewed as well. Available options include international-standard spools accommodating 25.2 km, 50.4 km, and 63 km. Request precise reel measurements before selecting materials or determining production run lengths.
In addition to speed, consider power and gas utilities, suitable adhesives, and the available monitoring functions. Assess whether the equipment arrangement is appropriate for fiber cable, loose tube, or the specific application in your cable production process. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Listed detail | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F, 16F; specified speed of 600 m/min | Compare with target production and product mix |
| Take-up configuration | Maximum 30 kg; cable pitch of 1 to 6 mm | Check reel compatibility and facility requirements |
| Payoff spools | 25.2 km, 50.4 km, and 63 km spool capacities | Confirm the precise reel measurements |
Request A Quote For The Intermittent Bonded Ribbon Production Line
For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Use these specifications to determine whether the machine is appropriate for your intended cable application.
A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Include information about the fibers and material-handling process to allow Shanghai Weiye to review the intended setup.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. Providing complete information in your quote request makes the following stages easier to clarify.